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Transmission Line Monitoring Hexacopter

A customer approached us with the requirement to build a high-end Transmission Line Monitoring Drone capable of capturing thermal + visual data, flying with high stability, and transmitting real-time telemetry to the ground. The drone needed to be rugged, reliable, and suitable for long-range inspections, especially for college research and utility-based applications.

We designed, engineered, and delivered a fully custom hexacopter tailored to these needs — including onboard data processing, multi-sensor integration, and a live web interface powered by Raspberry Pi.

Customer Requirements :

A drone capable of stable flight near high-voltage transmission lines
Dual-camera system for inspection:
• Thermal camera for hotspot detection
• HD visual camera for detailed imagery
Ability to integrate Raspberry Pi for data processing
Sensors and telemetry data should be sent to a live webpage/server
Reliable GPS, long-range communication, and flight stability
Customizable and upgradable platform for future enhancements
Strong payload capacity + vibration-free camera footage
Use of Pixhawk for professional-grade autonomous missions